Smart HIL™


DP HIL simulator

Program view

DP HIL test

  • Support User friendly Contents
  • Consist of “Operator View” and “Monitoring Screen”, each program is for tester and owner respectively
  • Various sensors, power, thrust and signal can be tested using 60 different test items
  • DPC control state can be tested using signal modulation ( noise, bias, slope and direct signal)
  • All of test result data can be plotted with graph, and can be analysis
  • Vessel motion can be measured at continuously various sea state
  • Vessel’s limitation can be tested through dynamic positioning
  • Monitoring screen just show operator state, various signal, power, sensor and motion of vessel
  • Especially, Monitoring screen include 3D motion engine that can describe totally vessel motion at glance
  • Motion Engine implement reality sea state(i.e. wave direction and height) using state of the art graphics technique
  • All the other external conditions assume stable when DP controller test be implemented

Test scope

Validation test

  • Thrust, power. Moment, and scaling testing for the propulsion system
  • Ocean current estimate in the DP control system
  • Wind force configuration
  • Station-keeping performance for different environmental conditions
  • Station-keeping and reference model performance during set-point changes
  • Offset compensation test for pos-ref sensors

Functional test

  • Wind force feed-forward
  • Capability Analysis
  • Station-keeping in all combinations of selected pos-ref and head-ref systems
  • Joystick modes
  • DP controller settings
  • Blackout prevention, load reduction
  • Follow target mode
  • Backup system monitoring and control - Backup DP switch1
  • Motion Prediction Analysis
  • Positioning control modes
  • DP backup system positioning test
  • etc.

Failure test

  • Signal failures on feedback signals from a thruster - Thruster
  • Electro/mechanical failures on a thruster - Thruster
  • Signal failures on VRU roll and pitch signals - VRU
  • Signal failures on a wind sensor speed and direction signals - Wind sensor
  • Signal failures on draught sensor signal - Draft sensor
  • Signal failures on HPR position signal - HPR
  • Failures in HPR flags and status indicators - HPR
  • Failures in DGPS flags and status indicators - DGPS
  • Signal failures on DGPS position signal - DPGS
  • etc.

DP HIL Test Simulator configuration

  • Development Tool : MATLAB, Visual Studio 2012, Unity3D
  • Development environment : MATLAB, .Net Framework 4.0,
    Unity 4
      - Programming Language : Simulink, C++, C#
  • Program Overview
    • 1. Develop features that communicate with analysis engine
    • 2. Develop Graphic Builder
        - drawing, create various event etc.
    • 3. Develop Real time interface
        - Interface which communicate with DP every 0.1 sec
    • 4. Develop Virtual VM
        - Create event for performing HIL Test
    • 5. Develop 3D visualization engine
      - Owner can monitor DP operation and control viewpoint of
          the vessel

Reference

Subject

Client

Delivered in

DP & SPT HIL testing of Teekay's 103k shuttle tankers

Samsung Heavy Industries

on-going

SPT HIL testing of Teekay's 130k shuttle tankers

Samsung Heavy Industries

on-going

DP HIL testing of Teekay's 130k shuttle tankers(HN2241s 4th vessel)

Samsung Heavy Industries

on-going

DP & SPT HIL testing AET's 2236s shuttle tankers

Samsung Heavy Industries

2020

DP & SPT HIL testing of Teekay’s 147k shuttle tankers

Samsung Heavy Industries

2018

Demo

Contacts

Monitoring & Control System


Characteristics

System integration for monitoring and control systems to meet client's requirements

- Development of IAS(Integrated Automation System) for ship and offshore using software, hardware and interface network

- Development of sensor data acquisition and monitoring system for equipment of ship and offshore

- Development of monitoring and control system for plants or industrial machinery

Subsea pipeline monitoring & control system

Acoustic Array Jig & Control System


Strain Monitoring System of IBRV Araon



Control system of wave making equip.

Reference

Subject

Client

Delivered in

Development of evaluation and validation testbed for autonomous ship performance

Ministry of Trade, Industry and Energy

on-going

Development of Validation and Verification Technique for Intelligent System of Autonomous Ships

Ministry of Trade, Industry and Energy

on-going

Development of Core Installation Technologies for Float-Over and Dual Crane Methods

Ministry of Oceans and Fisheries

on-going

Air bubble masker prototype design for reducing URN

Korea Research Institute of Ships & Ocean Engineering

2019

Smart Valve 150A

Korea Institute of Machinery & Materials

2019

Wave Maker Control Program

Changwon Science High School

2019

Core Technology Development for Deepwater O&G Production System FEED Engineering & Floating Systems

Ministry of Trade, Industry and Energy

2018

Smart Valve 80A

Korea Institute of Machinery & Materials

2018

Development of Embedded Smart Valve for the Ship and Offshore structure

Ministry of Trade, Industry and Energy

2018

Towing Carriage Servo-Motor Control Driver

Inha University

2018

Full-scale Measurement of a High Speed Passenger Ship

Kangnam Corporation

2017

Acoustic Array Movement Control System Maintenance

Korea Research Institute of Ships & Ocean Engineering

2017

VPMM Control Program

Korea Research Institute of Ships & Ocean Engineering

2017

DAQ System & Control Program

Korea Research Institute of Ships & Ocean Engineering

2015

Towing Carriage Control System

Inha University

2015

2D & 3D Wave Maker Control System Improvement

National Institute of Fisheries Science

2014

2D Towing Carriage Control System

Pukyong National University

2014

2D Towing Carriage Control System

Mokpo National University

2014

Wave Maker Inspection and Diagnosis

National Institute of Fisheries Science

2013

Ship Hull Deformation Measurement System

Mokpo National University

2013

Hull Stress-Strain Analysis System on Local Ice Load

Korea Research Institute of Ships & Ocean Engineering

2013

Strain Monitoring System of IBRV Araon

Korea Research Institute of Ships & Ocean Engineering

2013

Acoustic Array Control System

Korea Research Institute of Ships & Ocean Engineering

2012

Contacts

Virtual Reality


Characteristics

Modeling & Simulation in 3-D environment

Immersive VR technology

Space analysis, kinematics analysis, fitting analysis, human simulation, assembly simulation, operation simulation, maintenance simulation

Easy communication in PDR(Preliminary Design Review) and CDR(Critical Design Review) stage

3D modeling & Simulation

Reference

Subject

Client

Delivered in

3D Modeling & Simulation of KDX-III Batch-II in Detail Design Stage

Hyundai Heavy Industries

on-going

3D Modeling & Simulation of LPX-Ⅱ in Conceptual Design Stage

Hyundai Heavy Industries

on-going

3D Model Digital Prototyping and Graphic Simulation

Daewoo Shipbuilding & Marine Engineering

on-going

Virtual Reality of Minesweeper Ships(MSH)

Kangnam Corporation

on-going

3D Modeling & Simulation of FFX Batch-Ⅲ in Preliminary Design Stage

Hyundai Heavy Industries

2019

3D Graphic Animation of Main Vessels 2016

Daewoo Shipbuilding & Marine Engineering

2018

Digital Mock-Up & Virtual Reality of Royal New Zealand Navy’s Largest Ever Vessel – HMNZS Aotearoa

Hyundai Heavy Industries

2017

Digital Mock-Up & Virtual Reality of a New Fast Combat Support Ship(AOE-Ⅱ)

Hyundai Heavy Industries

2017

3D Graphic Animation of a Anti Rolling Tank

Daewoo Shipbuilding & Marine Engineering

2016

Digital Mock-Up & Virtual Reality of a New Mines Laying Ship(MLS-Ⅱ) in Detail Design Stage

Hyundai Heavy Industries

2016

3D Graphic Simulation of a High Speed Towing Tank

Korea Research Institute of Ships & Ocean Engineering

2015

Framework for 3D Augmented Reality

Samsung Heavy Industries

2015

3D Modeling & Simulation of a Patrol Killer eXperimental(PKX-B) in Preliminary Design Stage

Hanjin Heavy Industries & Construction

2014

Digital Mock-Up of K282

Daewoo Shipbuilding & Marine Engineering

2014

3D Graphic Animation of Main Vessels 2014

Daewoo Shipbuilding & Marine Engineering

2014

Graphic Simulation of a 5-axis Model Machining Center

Korea Research Institute of Ships & Ocean Engineering

2012

OnBoardOne


Characteristics
  • Software for warship acquisition data management
  • SWBS based product structure
  • 3D CAD model and related technical document
  • IETM interface
  • Installed on the every warship

OnBoardOne™

3D model related document retrieval

Reference

3D Naval Ship Product Model Database of 4-th, 5-th, 6-th Minesweeper Ships(MSH)

Kangnam Corporation

on-going

3D Naval Ship Product Model Database of 3-rd & 4-th FFX Batch-Ⅱ

Hyundai Heavy Industries

on-going

3D Naval Ship Product Model Database of 2-nd Landing Platform Helicopter(LPH)

Hanjin Heavy Industries & Construction

on-going

A study on Naval Ship Technical Contents Management System

Republic of Korea Navy Headquarters

2019

3D Naval Ship Product Model Database of KDX-III Batch-II in preliminary design stage

Hyundai Heavy Industries

2019

3D Naval Ship Product Model Database of Landing Ship Tank(2nd·3rd·4th LST-Ⅱ)

Hyundai Heavy Industries

2018

3D Modeling of KSS-ⅠPIP project

Daewoo Shipbuilding & Marine Engineering

2018

3D Naval Ship Product Model Database of a New Fast Combat Support Ship(AOE-Ⅱ)

Hyundai Heavy Industries

2017

3D Naval Ship Product Model Database of a Mines Laying Ship(MLS-Ⅱ) in Detail Design Stage

Hyundai Heavy Industries

2016

3D Naval Ship Product Model Database of WT in Detail Design Stage

STX Offshore & Shipbuilding

2014

3D Naval Ship Product Model Database of 2-nd & 3-rd FFX Batch-I  in Detail Design Stage

Hyundai Heavy Industries

2014

3D Naval Ship Product Model Database of AGS in Detail Design Stage

Hyundai Heavy Industries

2013

3D Naval Ship Product Model Database of 1-st FFX Batch-I  in Detail Design Stage

Hyundai Heavy Industries

2012

3D Naval Ship Product Model Database of Service Boat(SB-A) in Detail Design Stage

Kangnam Corporation

2011

Shipyard Modeling & Simulation


Characteristics
  • Product, process, resources and Production plan linked simulation
  • Simulation based shipyard layout optimization
  • Process centric simulation modeling
  • DES(Discrete Event Simulation) Kernal

ShipyardOneTM

Discrete Event Simulation

Process Centric Simulation Modeling

Reference

Subject

Client

Delivered in

IoT and AI based development of Digital Twin for Block Assembly Process

Ministry of Trade, Industry and Energy

on-going

ShipyardOne™

Mokpo National Maritime University

2020

The Development of Manufacturing Strategy and Execution Simulation for Shipyard Manufacturing Cost

Ministry of Science and ICT

2019

Development of Smart Factory with Artificial Intelligent Forming Machine

Ministry of Trade, Industry and Energy

2019

Development of simulation based production management system for middle-sized shipbuilding companies

Ministry of Trade, Industry and Energy

2019

ShipyardOne™

Korea Maritime & Ocean University

2019

ShipyardOne™

Seoul National University

2019

ShipyardOne™ Engine

Korea Maritime & Ocean University

2018

ShipyardOne™

Korea Maritime & Ocean University

2017

Shipyard Block Logistics Management System

Daewoo Shipbuilding & Marine Engineering

2016

Simulation-based Production Technology for Ships and Offshore Plants

Ministry of Trade, Industry and Energy

2015

Development of Smart Work Based Shipyard Production Execution Systems

Ministry of Trade, Industry and Energy

2013

History


2020

*Contracted government funded Autonomous Ships development project
*Contracted 3D Modeling & Simulation of Korea Navy KDX-III Batch-II in detail design stage
*Successfully Completed AET 125k Shuttle Tanker HIL tests


2019

*Contracted 3D Modeling & Simulation of Korea Navy aircraft carrier for conceptual design

*Headquarters relocation (#701, Kolon Digital Tower Aston, 212, Gasan digital 1-ro, Geumcheon-gu, Seoul, 08502, Republic of Korea)

*Certified ShipyardOne™  under Certification Standard of Korea Testing Laboratory


2017

*Launched ShipyardOne™  software


2016

*Contracted DP, SPT & PMS HIL test of Teekay 147K Shttle Tankers
*Launched Smart HIL™  test simulator and registered trademark rights


2014

*Launched OnBoardOne  software


2013

*ISO9001/ISO14001 Certification
*Registered 'Engineering Business Provider' to Korea Engineering & Consulting Association
*Registered 'R&D Service provider' to Korea R&D Service Industry Association


2008

*Registered 'Software Business operator' to Koera Software Industry Association


2007

*Selected to Innovative business rated 'A' by Korean government


2006

*Certified as a ‘Venture Company’ by Korean government


2005

*Founded PLM(Product Lifecycle Management) R&D center


2002

*Founded XINNOS(eXcellence in INNovative Simulation) Corporation

Intellectual Property


 

Title

Registered Number

Year

Patent rights

Vessel for Transporting and Installing Sea Wind Power Generator

10-2092198

2020

Ship block logistics simulation modeling method using logistics token and process-centric modeling method

10-1993476

2019

Apparatus and Methdo for Analyzing Safety of Arrangement

10-2035229

2019

Modeling Apparatus for Shipyard Production Simulation
and thereof Method

10-1830237

2018

Apparatus and Method for Simulation of Shipyard Distribution

10-1537224

2015

Concept Design for development of Measurement System on Deck Plate Deformation

10-1423485

2014

Method and Apparatus for Hull Design

10-1227953

2013

Trademark rights

Smart HIL

40-1160462

2016

ShipyardOne

40-1251751

2017

YachtOne

40-1251750

2017

Location